Course Overview
The 7-Week Motorcycle Mechanic Training Program is a residential, skill-based course designed to equip participants with the foundational knowledge and hands-on skills needed to become competent motorcycle mechanics. The training is conducted entirely in the Nepali language, ensuring accessibility for participants from diverse backgrounds across Nepal.
The course is held in Naagarjun-2, Kathmandu Valley, in a peaceful and practical learning environment. As a fully residential program, participants are provided with accommodation, meals, and all necessary on-site facilities, fostering an immersive and focused training experience. Participants stay at the institute’s residential accommodation.
Developed in alignment with CTEVT Nepal’s competency-based TVET standards, the program combines theoretical instruction with extensive practical application. It covers motorcycle engine systems, electrical components, maintenance, diagnostics, and workshop safety. By the end of the training, participants will be well-prepared for entry-level employment, entrepreneurship, or further technical specialization in the field of two-wheeler maintenance and repair.
Program Schedule
- Location: Naagarjun-2, Kathmandu
- Duration: 7 Weeks
- Days per Week: Sunday to Friday (6 Days/Week)
- Morning: Theory (2–3 hrs)
- Afternoon: Practical (3–4 hrs)
Motorcycle Mechanic Training Program-Weekly Breakdown
Week 1: Introduction to Motorcycle Mechanics & Tools
| Day | Morning (Theory) | Afternoon (Practical) |
|---|---|---|
| Sunday | Course orientation, job scope, work ethics | Workshop tour and safety drills |
| Monday | Classification and types of motorcycles | Identification of motorcycle parts |
| Tuesday | Workshop tools, hand tools, power tools | Safe handling and use of tools |
| Wednesday | Safety procedures and personal protective equipment | Practice PPE use and hazard identification |
| Thursday | Units of measurement, torque, and fasteners | Torque wrench demo, fastener types |
| Friday | Service manuals and symbols | Reading and interpreting service manuals |
Week 2: Engine Basics and Maintenance
| Day | Morning (Theory) | Afternoon (Practical) |
|---|---|---|
| Sunday | Two-stroke vs. four-stroke engine operations | Identify and label engine parts |
| Monday | Engine cycle and combustion process | Dismantle and reassemble cylinder head |
| Tuesday | Engine lubrication system | Check oil levels, replace oil filter |
| Wednesday | Engine cooling systems (air and liquid cooled) | Radiator, coolant check, and cleaning |
| Thursday | Types of fuels and fuel properties | Fuel filter cleaning and fuel tap maintenance |
| Friday | Weekly review & quiz | Basic servicing checklist practice |
Week 3: Fuel System and Carburetor/Fuel Injection
| Day | Morning (Theory) | Afternoon (Practical) |
|---|---|---|
| Sunday | Fuel system layout and operation | Trace fuel system lines |
| Monday | Carburetor: types and components | Disassemble, clean, and assemble carburetor |
| Tuesday | Fuel Injection systems (EFI) | Identify EFI components and demo injector cleaning |
| Wednesday | Fuel tank and fuel line maintenance | Leak testing and tank cleaning |
| Thursday | Fuel system troubleshooting | Fault diagnosis practice |
| Friday | Practical review | Fuel system maintenance summary |
Week 4: Transmission & Clutch System
| Day | Morning (Theory) | Afternoon (Practical) |
|---|---|---|
| Sunday | Gearbox: purpose and components | Disassemble and inspect gearbox |
| Monday | Clutch system types and operation | Adjust clutch cable, replace clutch plates |
| Tuesday | Chain drive and belt drive | Chain tightening and lubrication |
| Wednesday | Transmission troubleshooting | Noise, slipping, and shifting issue diagnosis |
| Thursday | Lubrication of gearbox | Oil level check and replacement |
| Friday | Mid-point evaluation & feedback | Hands-on skill evaluation |
Week 5: Electrical System & Battery
| Day | Morning (Theory) | Afternoon (Practical) |
|---|---|---|
| Sunday | Basics of electricity: voltage, current | Multimeter usage and testing circuits |
| Monday | Battery: types, maintenance, charging | Battery inspection, fluid check, and charging |
| Tuesday | Lighting system, fuses, relays | Replace headlight, fuse testing |
| Wednesday | Ignition system and spark plug | Spark plug testing and replacement |
| Thursday | Wiring diagram reading | Simple wiring fault diagnosis |
| Friday | Troubleshooting electrical faults | Simulated fault practice |
Week 6: Braking, Suspension, and Tyres
| Day | Morning (Theory) | Afternoon (Practical) |
|---|---|---|
| Sunday | Drum vs. disc brakes – operation | Brake pad/shoe inspection and replacement |
| Monday | Brake bleeding and hydraulic systems | Bleeding disc brake system |
| Tuesday | Suspension system types | Fork oil replacement, shock absorber check |
| Wednesday | Tyre types and tread wear | Tyre pressure check and replacement |
| Thursday | Wheel alignment and bearing maintenance | Bearing replacement demo |
| Friday | Road test procedures | Test ride and functional check |
Week 7: Servicing, Troubleshooting, and Assessment
| Day | Morning (Theory) | Afternoon (Practical) |
|---|---|---|
| Sunday | Preventive vs. corrective maintenance | Perform full periodic servicing |
| Monday | Engine noise and vibration troubleshooting | Diagnose noise/vibration faults |
| Tuesday | Customer handling and service documentation | Job card preparation and service reporting |
| Wednesday | Entrepreneurship and workshop setup | Tools list and cost estimation |
| Thursday | Final written test and preparation | Final practical assessment |
| Friday | Certification and closing | Feedback, group discussion, certificate distribution |
Program Highlights
- Fully residential, conducted in Nepali language
- Designed according to CTEVT Nepal’s training framework
- Covers complete motorcycle systems, tools, and diagnostics
- Hands-on practical experience in a workshop environment
- Includes final assessment and certification